Polyurethane molds,polyurethane rubber,polyurethane molding rubber,Webster and Sons
Polyurethane molds,polyurethane rubber,polyurethane molding rubber,Webster and Sons




Spray process in action


Polyurethanes

Polyurethanes are well suited for casting plaster, cement, waxes, and certain resins with the proper use of a release agent.

These products exhibit excellent physical properties at a lesser cost than silicone.

Webster & Sons is pleased to supply the following quality polyurethane mold rubbers for your needs - Poly 74 & 75 Series Pourable or Brushable rubbers. Our most popular polyurethane mold rubbers.

These polyurethane rubbers range in hardness from a soft A-20 to a firm A-90.
Easy mix ratios make these products our most popular and versatile for casting plaster, wax, concrete and limited quantities of resin.
Features:
  • Pourable or Brushable
  • Very hard to very soft grades
  • Lowest cost of any mold rubber
  • Many easy 1 : 1 mix grades
  • Excellent cured shelf life
  • Low shrinkage grades
  • No plaster build up
Used for:
  1. Making durable easy releasing molds for casting gypsum plasters and waxes without release agents.
  2. Excellent for casting cement and epoxy and urethane resins with proper release agents.

Poly CleaCut 45

1A:1B by volume, 30 min working time 450 cP mixed viscosity, a_45. Excellent bubble release without vacuum or pressure. Molds or part will be very clear, but will yellow slightly upon UV exposure. Not expected to yellow in liquid form. Designed for encapsulation molding/cutting or for casting rubber art objects and parts.

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Completely New Poly PT Series Liquid Plastics & Rubbers

The PT stands for "prototyping". These systems are useful to prototypers and moldmakers for higher temperatures (up to 220F) flame retardant (UL-94 V-) rated) or castable rubber part applications.

Poly 81 Series Pourable Rubbers

These products are very hard, with excellent abrasion and moisture resistance in cured form.

They are used for making a variety of hard rubber parts, forms, tools, rollers, etc. where the best wear and highest performance is expected from a hard liquid rubber.

Poly 81-90 is a very firm rubber with a shore A-90 hardness. Poly 81-D45 iseven harder systems that have only very slight flexibility and a feel that borders on that of a plastic.

Features:
  • Offers moisture insensitivity
  • Long working time
  • Low viscosity for easy vacuuming
  • Good flow
  • Low priced for this type of rubber
Used for:
  1. Molds and mold facings
  2. Forming tools
  3. Industrial parts
  4. Rollers
  5. Electrical potting and encapsulation
  6. Gaskets
  7. Engine mounts
  8. Pads and bumpers

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Polygel® 35 & 40 & 50 Brushable

Patented Polygel® mold rubbers are 1:1 mix liquids that thicken during mixing to a brushable or sprayable viscosity.No Cab-O-Sil® or Part D is needed. Polygel® 35 & 50 can be applied about 1/4 inch thick while Polygel® 40 is thinner for best detail penetration.

Polygel® Spray 35 & 50 are a sprayable version. A mold can be made in an afternoon and cured overnight.
Features:
  • Make a mold in an afternoon
  • Easy to mix 1 : 1 ratios
  • Tough and durable mold rubberUsed for:
  • Casting cement and plaster
  • For foundries casting wax when doing bronzes
  • Versatile brush on rubber that should be considered when casting plaster, cement, wax and resins

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PolyTek Plastics: At A Glance

EasyFlo Series -Low viscosity, 1:1 mix by volume, fast-setting plastics. PolyTek's easiest-to-use and best-selling plastics!

Poly 15-Series -Strong plastics with varying densities: Some are like thermoplastics others like stone.

Poly-Optic® 14 Series -Water clear, non-yellowing casting resins for specialty applications demanding clear, bubble-free castings.

PolyFoam™ Series - Low viscosity, 1:1 mix ratio, fast setting rigid and flexible foams.

Poly LightCast™ - Easy, 1:1 mix ratio plastic with a wood like density.

Poly Plasti-Flex - Innovative flexible plastic for architectural moldings that bend, props and more.

PolyGel® Plastics -75 - Thickens to a paste upon mixing and cures in 2-4 hours. Makes great mold shells fast.

PolyGel® Shell - A sprayable plastic for creating mold shells, sprayed-up castings or surface hardcoats.

Polypoxy® Resins and Poly Cures -Epoxy systems for creating various castings including decorative bonded bronzes and tools that can withstand high heat.

EasyFlo™ 60, 95 & 120 Pourable Casting Resin

If low viscosity is important to you, look no further.

EasyFlo™ 60 is an outstanding new 1 : 1 (by volume) white polyurethane plastic with the lowest mixed viscosity available, 60 cps.

EasyFlo™ 95 has a 1A:1B by volume, 90 cP with 5 min pot life. Recommended for larger pours where EasyFlo 60 pot life is short. Designed for larger masses, not thin-section pours. Thinner casting will require heated molds for best chance of bubble free parts, without pressure. Pot life long enough so pressure casting is feasible.

EasyFlo™ 120 is best suited for rotational or slush cast pieces.

Features:
  • Extremely fluid
  • Accepts high filler levels
  • Readily color-cast or painted
  • Thin walled castings are strong and not brittle
Used for:
  1. Various cold-cast techniques such as cold cast bronze, marble etc.
  2. Thin walled castings
  3. Prototyping
  4. Manufactured pieces

Easy Flo Clear

1A:1B by volume, 2 min light yellow/amber clear plastic, very low viscosity, releases bubbles nicely, great for filler and color casting applications. Best cast into a released and preheated (~140F) polyurethane mold. Slower to develop hardness in thin sections than EasyFlo 60, not recommended for higher heat applications.

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Poly 15 Series Pourable Casting Resins

Poly 15 Series liquid plastics are useful for production of decorative objects, parts, lightweight mold shells, tools, models, patterns, fixtures, duplicate masters, vacuum forming molds and general tooling use.

Poly 15-6, 1510, 1512 and 1512X have the feel and density of wood or thermoplastics and Poly 15-3 and 15-3X are more like stone.
Features:
  • Easy 1 : 1 mix by weight or volume
  • Easy to machine, contains no bubbles
  • Reproduces fine detail, air bubbles rise and break.
  • Tough, high hardness, non-brittle, low shrinkage formulas
  • Easy stirring, no hard setting
  • Low odor formula
  • Long working time or instant set with Part X
  • Can be cast in large masses
Used for:
  1. Production of decorative objects
  2. Parts
  3. Lightweight mold sheets
  4. Tools
  5. Models
  6. Patterns
  7. Fixtures
  8. Duplicate masters
  9. Vacuum forming molds
  10. General tooling use.

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Poly-Optic® 14 Series Pourable Water Clear Casting Resin

Poly-Optic® Resins are two component, water clear, polyurethane casting systems, formulated specifically for application where optical clarity is a must.

Their low viscosities and long pot lives allow easy degassing and handling.
Selected dyes may be added to each system to obtain clear, colored castings.
Features:
  • Non-yellowing, crystal clear
  • Easy stirring, low viscosity
  • Easy to machine
  • Odorless
  • Reproduces fine detail, air bubbles rise and break
  • Long working time
  • Tough, high hardness, non-brittle, low shrinkage formula
Used for:
  1. Production of decorative objects
  2. Production parts
  3. Tools
  4. Models
  5. Patterns
  6. Fixtures
  7. Duplicate masters
  8. General tooling use

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